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Sheet-to-Sheet Coater with Multifunctional Coating Heads (Mayer Rod, Slot Die, Doctor Blade) & Heated Vacuum Chuck (200 mm * 200 mm, Max. 160°C) - MSK-PSC-SWH2020

Sheet-to-Sheet Coater with Multifunctional Coating Heads (Mayer Rod, Slot Die, Doctor Blade) & Heated Vacuum Chuck (200 mm * 200 mm, Max. 160°C) - MSK-PSC-SWH2020

MSK-PSC-SWH2020 is a precise sheet-to-sheet coater with multifunctional coating heads (Mayer rod, slot die and doctor blade). The maximum coating area is 200 mm * 200 mm and the maximum heating temperature can be up to 160 °C. The Mayer rod coating method with various parameters can cover the coating thickness from nanometer to micrometer with different slurry viscosity. Moreover, the slot die and doctor blade are also compatible. 


SPECIFICATIONS

Power
  • AC220V±10%, 50/60Hz, 1000W (AC110V can be provided upon request)

Mayer Rod (Wire Wound Type), Included

  • Material: SS304 (SS316 is available upon request)
  • Mayer rod diameter: 10 mm (for installation)
  • Wire groove diameter:  6 um, 8 um, 10 um, 12 um,15 um, 20 um, 25 um, 30 um, 40 um, 50 um, 60 um, 80 um, 100 um, 150 um, and 200 um are available upon request (we only provide one size in the standard package). The real coating thickness is also related to the slurry properties. 
  • Theoretically the dry coating thickness T = 0.5 * (wire groove diameter) * (transfer coefficient) * (solid-state content); Normally the transfer coefficient is in 0.5-0.7 and we will choose 0.6 as a typical value. 
  • Minimum coating width: 200 mm (other coating width is available upon request)
  • The precise digital thickness gauge (EQ-DTG) can be used to measure the electrode sheet thickness

           

  • If customer want to add an unit to adjusting the pressure on the Mayer rod during coating, we can do the customization as shown below:

           

Doctor Blade Head (Included)

  • A 150 mm width doctor blade (KTQ-150S-B) is used to apply regular blade coating function on this machine

           

Slot Die Head (upgrade function)

  • If customer want to combine the slot die coating function on this coater, a new gantry should be designed to compatible with the slot die coating head.
  •  A 200 mm width (opening mouth) slot die coating head with SUS630 material is provided. The inner channel volume is 2 mL.   
  • 0.02, 0.04, and 0.06 thickness shims will be provided. Other thickness are available upon request. 

Substrate

  • Rigid substrates, such ITO, FTO. Max. thickness is <3.2 mm
  • Flexible substrate, such as ITO or FTO on PET

Travel Speed & Coating Area

  • Travel Speed: Max. 70 mm/s adjustable via touch screen control panel
  • Maximum coating area: 200 mm W x 200 mm L
  • 0.005 um-0.1 um (wet film, depends on material property and wire-wound diameter)
  • Slurry viscosity: 1-1000 cP for Mayer rod coating
Heated Vacuum Chuck

  • Surface accuracy is ≤5um
  • Small hole diameter: 3 mm, four holes
  • Vacuum pump is externally connected
  • Heating temperature: Max. 160°C 
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request at extra cost
Dimension
  • L500mm X W320mm X H240mm
Weight
  • 40 kg

 

Select Coating Head Type
From $11,000.00
Sheet-to-Sheet Coater with Multifunctional Coating Heads (Mayer Rod, Slot Die, Doctor Blade) & Heated Vacuum Chuck (200 mm * 200 mm, Max. 160°C) - MSK-PSC-SWH2020
$11,000.00

Product Information

Shipping & Returns

Description

MSK-PSC-SWH2020 is a precise sheet-to-sheet coater with multifunctional coating heads (Mayer rod, slot die and doctor blade). The maximum coating area is 200 mm * 200 mm and the maximum heating temperature can be up to 160 °C. The Mayer rod coating method with various parameters can cover the coating thickness from nanometer to micrometer with different slurry viscosity. Moreover, the slot die and doctor blade are also compatible. 


SPECIFICATIONS

Power
  • AC220V±10%, 50/60Hz, 1000W (AC110V can be provided upon request)

Mayer Rod (Wire Wound Type), Included

  • Material: SS304 (SS316 is available upon request)
  • Mayer rod diameter: 10 mm (for installation)
  • Wire groove diameter:  6 um, 8 um, 10 um, 12 um,15 um, 20 um, 25 um, 30 um, 40 um, 50 um, 60 um, 80 um, 100 um, 150 um, and 200 um are available upon request (we only provide one size in the standard package). The real coating thickness is also related to the slurry properties. 
  • Theoretically the dry coating thickness T = 0.5 * (wire groove diameter) * (transfer coefficient) * (solid-state content); Normally the transfer coefficient is in 0.5-0.7 and we will choose 0.6 as a typical value. 
  • Minimum coating width: 200 mm (other coating width is available upon request)
  • The precise digital thickness gauge (EQ-DTG) can be used to measure the electrode sheet thickness

           

  • If customer want to add an unit to adjusting the pressure on the Mayer rod during coating, we can do the customization as shown below:

           

Doctor Blade Head (Included)

  • A 150 mm width doctor blade (KTQ-150S-B) is used to apply regular blade coating function on this machine

           

Slot Die Head (upgrade function)

  • If customer want to combine the slot die coating function on this coater, a new gantry should be designed to compatible with the slot die coating head.
  •  A 200 mm width (opening mouth) slot die coating head with SUS630 material is provided. The inner channel volume is 2 mL.   
  • 0.02, 0.04, and 0.06 thickness shims will be provided. Other thickness are available upon request. 

Substrate

  • Rigid substrates, such ITO, FTO. Max. thickness is <3.2 mm
  • Flexible substrate, such as ITO or FTO on PET

Travel Speed & Coating Area

  • Travel Speed: Max. 70 mm/s adjustable via touch screen control panel
  • Maximum coating area: 200 mm W x 200 mm L
  • 0.005 um-0.1 um (wet film, depends on material property and wire-wound diameter)
  • Slurry viscosity: 1-1000 cP for Mayer rod coating
Heated Vacuum Chuck

  • Surface accuracy is ≤5um
  • Small hole diameter: 3 mm, four holes
  • Vacuum pump is externally connected
  • Heating temperature: Max. 160°C 
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request at extra cost
Dimension
  • L500mm X W320mm X H240mm
Weight
  • 40 kg

 

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