Product image 1
Product image 2
Product image 3
Product image 4
HomeStore

Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150

Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150

MSK-AFA-HRP-150 is a benchtop roll-to-roll electrode coating system. Such a system features electrostatic dust remover for a particle-free coating environment. The calendar with pressure readings allows thin films to be densified right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, roll pressing, reeling the processed films. It is ideal for coating applications such as lithium-ion battery electrode slurry, solid-state electrolyte film, and ceramic film research. 

SPECIFICATIONS

Features
  • R2R fashion enables automatic substrate feeding and receiving
  • The doctor blade is included for tape casting
  • The bottom heated bed provides uniform heating and drying for the coating slurry
  • Rolling press with pressure readings, up to 200ºC, 2 tons force

Power
  • Hot Rolling Press: 208 – 240VAC, 50/60Hz, single phase, 1.8 kW
  • Roll-to-roll Coating: 208 – 240VAC, 50/60Hz, single phase, 1.2 kW

Coating Method & Precision
  • Tape casting is done with a doctor blade on a flat marble platform
  • Doctor Blade Coating technique (click the picture on the left to see details)
  • Coating Thickness Precision: 0.01 mm
  • One 150mm blade is included. MSK-AFA-HRP-150 can take a blade up to 180mm wide.

Coating Performance
  • 150 mm with an included doctor blade.
  • Max. coating width: 180 mm with an optional doctor blade.
  • Max. substrate width: 188 mm
  • Max. substrate roll diameter: 80 mm
  • Speed: 2 - 100 mm/s adjustable
  • Thickness: 0 - 5 mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
  • 90 °C Max bottom heating bed
  • The casting flatbed is enclosed by a 1000mm long drying chamber. A 1 kW heating plate enables continuous-flow heated circulation through the drying chamber. 

Static Control & Dust Removal
  • A destabilizing bar for neutralizing the static of the substrate material.
  • Air curtain (8 mm width, 180 mm long) for dust removal (Air pressure: <10 psi)

Heat able Roll Pressing System
  • Effective calendaring width: 200mm
  • High strength hardening steel with hardness HRC > 52 (Attention: It is not suitable for calendaring materials with HRC > 45)
  • The Roller surface is plated by Cr for anti-corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature: 200 °C max.
  • Pressure Up to 2T

Rolling Pressing Performance
  • Roller Gap: 0 - 1.8 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0 - 2000 kgf (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System
  • Two digital temperature controller with 30 segments programmable for control two rollers separately
  • Max Temperature: 150 °C suggested (200°C maximum)
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 1600 W
  • Temperature Control Accuracy: ±5 °C

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost.
Options
  • 100 mm slot die head with a syringe pump is available optionally for 5-micron thin film coating (click Pic.1) 
  • Slurry Delivery: You may use Precision Peristaltic Slurry Pump for continuous slurry delivery during the roll to roll coating process.(pic,2)
  • R2R Air-plasma surface cleaning is available upon request Pic.3-4

 

Pic. 1  Pic. 2 Pic. 2  Pic. 4

 
Application Notes
 Graphite Slurry:    Slurry Material : H2O = 40:60 wt
Slurry Material:         95.5% MCMB, 2.25% CMC, 2.25% SBR
Viscosity:     5000 - 6000 mPa·s  @ 22 °C
Doctor Blade Thickness Setting:        0.1 mm
Substrate Feeding Speed:   3 mm/s
Drying Chamber Temperature:        80 °C
Measured Dry Film Thickness (DFT):   0.065 mm (before Hot Rolling Press)
Thickness after Hot Rolling Press:    0.043 mm (@ 80°C with 0.04 mm clearance setting)
Uniformity:      ±0.002 mm (along length direction)

 

$23,094.75

Original: $65,985.00

-65%
Benchtop Roll-to-Roll Tape Casting System with Heating Bed and Hot Rolling Press-MSK-AFA-HRP-150—

$65,985.00

$23,094.75

Product Information

Shipping & Returns

Description

MSK-AFA-HRP-150 is a benchtop roll-to-roll electrode coating system. Such a system features electrostatic dust remover for a particle-free coating environment. The calendar with pressure readings allows thin films to be densified right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, roll pressing, reeling the processed films. It is ideal for coating applications such as lithium-ion battery electrode slurry, solid-state electrolyte film, and ceramic film research. 

SPECIFICATIONS

Features
  • R2R fashion enables automatic substrate feeding and receiving
  • The doctor blade is included for tape casting
  • The bottom heated bed provides uniform heating and drying for the coating slurry
  • Rolling press with pressure readings, up to 200ºC, 2 tons force

Power
  • Hot Rolling Press: 208 – 240VAC, 50/60Hz, single phase, 1.8 kW
  • Roll-to-roll Coating: 208 – 240VAC, 50/60Hz, single phase, 1.2 kW

Coating Method & Precision
  • Tape casting is done with a doctor blade on a flat marble platform
  • Doctor Blade Coating technique (click the picture on the left to see details)
  • Coating Thickness Precision: 0.01 mm
  • One 150mm blade is included. MSK-AFA-HRP-150 can take a blade up to 180mm wide.

Coating Performance
  • 150 mm with an included doctor blade.
  • Max. coating width: 180 mm with an optional doctor blade.
  • Max. substrate width: 188 mm
  • Max. substrate roll diameter: 80 mm
  • Speed: 2 - 100 mm/s adjustable
  • Thickness: 0 - 5 mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
  • 90 °C Max bottom heating bed
  • The casting flatbed is enclosed by a 1000mm long drying chamber. A 1 kW heating plate enables continuous-flow heated circulation through the drying chamber. 

Static Control & Dust Removal
  • A destabilizing bar for neutralizing the static of the substrate material.
  • Air curtain (8 mm width, 180 mm long) for dust removal (Air pressure: <10 psi)

Heat able Roll Pressing System
  • Effective calendaring width: 200mm
  • High strength hardening steel with hardness HRC > 52 (Attention: It is not suitable for calendaring materials with HRC > 45)
  • The Roller surface is plated by Cr for anti-corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature: 200 °C max.
  • Pressure Up to 2T

Rolling Pressing Performance
  • Roller Gap: 0 - 1.8 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0 - 2000 kgf (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System
  • Two digital temperature controller with 30 segments programmable for control two rollers separately
  • Max Temperature: 150 °C suggested (200°C maximum)
  • Max Heating Rate: 4°C/minute
  • Power of Heating Elements: 1600 W
  • Temperature Control Accuracy: ±5 °C

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost.
Options
  • 100 mm slot die head with a syringe pump is available optionally for 5-micron thin film coating (click Pic.1) 
  • Slurry Delivery: You may use Precision Peristaltic Slurry Pump for continuous slurry delivery during the roll to roll coating process.(pic,2)
  • R2R Air-plasma surface cleaning is available upon request Pic.3-4

 

Pic. 1  Pic. 2 Pic. 2  Pic. 4

 
Application Notes
 Graphite Slurry:    Slurry Material : H2O = 40:60 wt
Slurry Material:         95.5% MCMB, 2.25% CMC, 2.25% SBR
Viscosity:     5000 - 6000 mPa·s  @ 22 °C
Doctor Blade Thickness Setting:        0.1 mm
Substrate Feeding Speed:   3 mm/s
Drying Chamber Temperature:        80 °C
Measured Dry Film Thickness (DFT):   0.065 mm (before Hot Rolling Press)
Thickness after Hot Rolling Press:    0.043 mm (@ 80°C with 0.04 mm clearance setting)
Uniformity:      ±0.002 mm (along length direction)

 

You may also like

-65%NEW
Thumbnail 1

Desktop Vacuumless Spin Coater: Max. 8000 rpm, 4" Wafer (Ar gas Compaitable) - VTC-50A

$2,998.00

$1,049.30

-65%NEW
Thumbnail 1Thumbnail 2

Roll to Roll Electrospinning System with Syringe Pump and Heating Bed-MSK-ESC-R2R

$24,998.00

$8,749.30

NEW
Thumbnail 1

A Pair of Digital Micrometer Head 1" Travel 0.003 mm Accuracy for MTI Film Applicator - MHD25F

$498.00

-65%NEW
Thumbnail 1Thumbnail 2

2 in 1 Sheet and Roll to Roll Ultrasonic Spray Pyrolysis Coating System - MSK-USP-R2R

$31,985.00

$11,194.75

-65%NEW
Thumbnail 1Thumbnail 2

Micron Range Programmable Dip Coater (1-500 um/sec) with Drying Oven upto 100C - PTL-UMB

$5,598.00

$1,959.30

NEW
Thumbnail 1

Screen Printing Coater (155x255mm) with Vacuum Chuck & Pump - EQ-SPC-2

$3,398.00

-65%NEW
Thumbnail 1

Compact Precision Screen Printing Film Coater ( 4"x6") with Vacuum Chuck & Pump - EQ-SPC-1-LD

$4,998.00

$1,749.30

-65%NEW
Thumbnail 1

Dip Coater (1-200 mm/min) with 124 L Temperature Chamber for Substrate up to 16"x 9" - PTL-MMB02-200

$12,986.00

$4,545.10

-65%NEW
Thumbnail 1Thumbnail 2

Bench-Top Semi-Automatic Screen Printing Film Coater with Vacuum Chuck (280x350 mm Max.) - SPC-3050

$6,995.00

$2,448.25

-65%NEW
Thumbnail 1Thumbnail 2

Hi-Throughput Ultrasonic Spray Pyrolysis System w/ 3 Element x 36 Composition in Controlled Atmosphere-MSK-SP-04-HT

$149,998.00

$52,499.30

-65%NEW
Thumbnail 1

Automatic Roll To Roll Screen Printing System with IR Drying - SPC-2030-RR

$39,998.00

$13,999.30